Smart energy management for more transparency

HUESKER Inc.

3701 Arco Corporate Drive
NC 28273 Charlotte
USA

Kai tells

From a black box to a transparent energy company, Smart monitoring brings light into the darkness and enables a transparent display of electricity, gas, and compressed air consumption. This is an important basis for sustainable optimization.

The careful treatment of our environment is a top priority at HUESKER. Creating transparency in a company's energy consumption is the first and most important step towards CO₂ neutrality. Without knowledge of the corresponding consumption, processes are optimized in blind flight. In close cooperation with the workshops, we analyzed our company's current situation, formulated our objectives, and invested in a future-oriented system.

Transparency at all levels

With the energy monitoring system we have introduced, we have one of the most innovative systems for the intelligent use of energy and resources. Up to the machine level, electricity, gas, and compressed air consumption are seamlessly recorded, analyzed, visualized, and optimized. A structured and effective approach that offers both economic and environmental benefits:

Automatic analysis of the energetic value stream
Energy Data Collection, Monitoring, Audit Preparation
Identification of energy and business improvement potentials
100% transparency through KPIs, reports, energy usage analysis, heat maps, Sankey diagrams
Automated creation of energy reports
Stand-by monitoring at production facilities
Benchmarking of machines and systems

Increase energy efficiency. Reduce costs. Preserve jobs.

The investment in transparent energy management pays off. Our monitoring system enables us to record energy consumption end-to-end, increasing energy efficiency and reducing costs.

Since its introduction in 2015, significant savings have been achieved across all energy sources: gas - 54%, electricity - 35%, liquefied petroleum gas - 27%. An excellent record and motivation to continue investing in various energy-saving projects. We are currently expanding our in-house network by 120 additional measuring points — for even more transparency at our plants in Gescher and Dülmen. Last but not least, we bear a social and ecological responsibility, which we at HUESKER know. After all, those who keep an eye on their energy consumption and actively reduce them not only reduce costs but also ensure a livable climate for future generations. The economy and ecology go hand in hand here, and efficiency projects secure our jobs.

Our vision: An energetic CO₂ footprint for every product

Of course, we are already thinking about the smart solutions of tomorrow. For example, the possibility of automatically generating order-related energy consumption. The CO₂ footprint at the product level is fully automatic at the push of a button. This is an enormous advantage for the environment and our customers, who can rely on an even more sustainable development of our products, increasing the attractiveness of our company and our products. This is what we are committed to – with the right technique, with enthusiasm, and with our energy.

Yours, Kai